How to Upload KiCad Projects to FlashPCB

As of my last update, FlashPCB doesn't have a direct upload feature specifically mentioned for KiCad projects on their platform, as FlashPCB is a hypothetical or a less common service in public discussions or online content regarding PCB manufacturing services. However, the general process of preparing and uploading KiCad projects to a PCB manufacturing service can be applied. Here's a comprehensive approach that should fit most PCB manufacturers' requirements and possibly align with FlashPCB's processes if it aligns with industry standards:

  1. Finalize Your KiCad Design Ensure your KiCad project is complete, including the PCB layout with all components correctly placed, routed, and with DRC (Design Rule Check) passed to avoid any manufacturing issues.

  2. Generate Gerber Files Gerber files are a standard file format used for PCB manufacturing. They contain information about your board's layout, including copper layers, solder mask, silkscreen, and any additional layers your design may have.

  3. In KiCad, go to ‘File’ > ‘Plot’.

  4. Select ‘Gerber’ as the plot format.
  5. Make sure you select all the necessary layers for your project.
  6. Check the settings according to your PCB's requirements and the manufacturer's guidelines.
  7. Press ‘Plot’ to generate the Gerber files.

  8. Generate the Drill Files Drill files are used to guide the drilling machines on where to drill holes on the PCB.

  9. Still in the ‘Plot’ window, switch to the ‘Drill Files’ tab.

  10. Make sure the settings match your project's and the manufacturer's specifications.
  11. Click on ‘Generate Drill File’ to create them.

  12. Compress Your Files Into a ZIP Archive Place all the Gerber and drill files into a single ZIP archive for easier handling and uploading. Some manufacturers also accept the KiCad PCB file (.kicad_pcb) directly, but it’s best to check with the specific requirements of FlashPCB.

  13. Upload to FlashPCB Visit the FlashPCB website and log into your account. If you're new, you may need to register first.

  14. Look for an upload or quote section on the website. This is often found in the navigation menu under titles such as “Order”, “Quote”, or “Upload”.

  15. Use the interface to select and upload your ZIP archive.
  16. You may need to fill in additional details about your PCB, such as quantity, thickness, material, solder mask color, etc.

  17. Review and Finalize Your Order Once uploaded, FlashPCB may offer a review or preview of your PCB based on the uploaded files. Use this opportunity to verify everything looks correct based on your design.

  18. Confirm your order details and submit it for production.

  19. Communication Stay in touch with the manufacturer (FlashPCB) in case there are any questions or issues with your design files. They may reach out if they need clarification or if adjustments are required.

Note: Since FlashPCB specifics are hypothetical or less commonly referenced in widely available resources, it's crucial to consult directly with FlashPCB for the most accurate and up-to-date instructions or requirements specific to their service. This approach ensures that you adhere to their file preparation guidelines and upload processes correctly.